Client Background
A large-scale iron ore beneficiation plant in Russia sought to upgrade its raw ore conveying equipment to match the material transfer demands of its high-capacity crushing production line.
Key Client Pain Points
1.Insufficient capacity of existing conveying equipment (only 2500 t/h), limiting the crushing workshop’s output potential;
2.High wear and tear from abrasive iron ore materials, leading to costly monthly maintenance;
3.Leakage of fine-grained iron ore, causing material waste and messy on-site conditions.
Our Customized Solution Tailored WBZ Series apron feeder (1800mm wide, 9m long) for the client, with core adaptive designs:
High-capacity configuration: 4000 t/h conveying capacity, matching the peak output of the client’s crushing line;
Low-wear structure: Cast chain plates + no relative movement between material and pans, drastically reducing equipment wear;
Leakage-proof design: Cast support pans optimized for fine-grained iron ore, eliminating material spillage.
Project Outcomes
1.Capacity Boost: 60% higher conveying efficiency, enabling full-load operation of the crushing workshop;
2.Cost Optimization: 70% reduction in monthly maintenance frequency, cutting annual operational costs by ~40%;
3.On-Site Improvement: Zero leakage of fine iron ore, significantly enhancing workshop cleanliness.
Client Feedback
“This apron feeder’s capacity and durability exceed our expectations—it not only solved our production bottleneck but also made on-site management much easier.”— Equipment Supervisor, Russian Iron Ore Project.
